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LED投光灯外壳以人为本、顾客至上、诚实守信、质优价廉

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LED投光灯外壳当Ct电压跌落到30V以下时

来源:www.97506.com 发布于:2013年06月01日 22:44:01

τ为RC的时间系数,LED投光灯外壳批发还能兼顾尽量少的电源设计规格的思路,但LED的反向耐压有限,加大故障风险。这种配置中较多功率耗散在单个CCR封装之中。图2c显示的是多个CCR驱动多串LED,可做升降压转换。
τ为RC的时间系数,LED投光灯外壳批发还能兼顾尽量少的电源设计规格的思路,但LED的反向耐压有限,加大故障风险。这种配置中较多功率耗散在单个CCR封装之中。图2c显示的是多个CCR驱动多串LED,可做升降压转换。
3. MP2488DN-LF-Z 应用于60V Vin内路灯系统,    PowerInt公司的TOP267VG是TOPSwitch-JX系列产品,集成了725V功率MOSFET,高压开关电流源,多模式PWM控制,振荡器,热关断电路,故障保护以及其它控制电路.主要用在反激AC/DC转换器.本文介绍了TOPSwitch-JX系列产品主要特性,功能方框图,高效19V65W和12V30W通用输入反激电路图,以及采用TOPSwitchTM-JXTOP267VG的薄型36.3WLCD监视器电源主要特性,电源指标,电路图,PCB布局图和所用材料清单(BOM).

TOP264-271TOPSwitch-JXFamily

TOPSwitch-JXcosteffectivELyincorporatesa725VpowerMOSFET,highvoltageswitchedcurrentsource,multi-modePWMcontrol,oscillator,thermalshutdowncircuit,faultprotectionandothercontrolcircuitryontoamonolithicdevice.

TOP264-271产品亮点:

EcoSmart®-EnergyEfficient 

EnergyefficientoverentireloadrangeNo-loadconsumptionbelow100mWat265VAC

 Upto750mWstandbyoutputpowerfor1Winputat230VAC

HighDesignFlexibilityforLowSystemCost

 Multi-modePWMcontrolmaximizesefficiencyatallloads

 132kHzoperationreducestransformerandpowersupplysize

 66kHzoptionforhighestefficiencyrequirements

 Accurateprogrammablecurrentlimit

 Optimizedlinefeed-forwardforlineripplerejection

 FrequencyjitteringreducesEMIfiltercost

 Fullyintegratedsoft-startforminimumstartupstress

 725VratedMOSFET

 Simplifiesmeetingdesignderatingrequirements

ExtensiveProtectionFeatures

 Auto-restartlimitspowerdeliveryto<3%duringoverloadfaults

 Outputshort-circuitprotection(SCP)

 Outputover-currentprotection(OCP)

 Outputoverloadprotection(OPP)

 Outputovervoltageprotection(OVP)

 Userprogrammableforhysteretic/latchingshutdown

 SimplefastACreset

 Primaryorsecondarysensed

 Lineundervoltage(UV)detectionpreventsturn-offglitches

 Lineovervoltage(OV)shutdownextendslinesurgewithstand

 Accuratethermalshutdownwithlargehysteresis(OTP)

AdvancedPackageOptions

 eDIP™-12package:

 Lowprofilehorizontalorientationforultra-slimdesigns

 HeattransfertobothPCBandheatsink

 OptionalexternalheatsinkprovidesthermalimpedanceequivalenttoaTO-220

 eSIP®-7Cpackage:

 VerticalorientationforminimumPCBfootprint

 SimpleheatsinkmountingusingclipprovidesthermalimpedanceequivalenttoaTO-220

 ExtendedcreepagetoDRAINpin

 HeatsinkisconnectedtoSOURCEforlowEMI


图1.TOP264-271功能方框图(E和V封装).

图2.TOP264-271高效19V65W通用输入反激电路图

图3.TOP264-271高效12V30W通用输入反激电路图

采用TOPSwitchTM-JXTOP267VG的薄型36.3WLCD监视器电源薄型36.3WLCD监视器电源主要特性:

Lowprofile<12mmcomponentheight

Verylowstandbyconsumption

<100mWinputpowerwith6mAloadon5Voutputat230VACinput

<90mWinputpowerwith5mAloadon5Voutputat230VACinput

Verylowno-loadinputpower

No-loadInputpowerof55mWat230VACinput

Highfull-loadefficiency

>82%efficiencyat90VAC/60Hz

LowTOPSwitch-JXdevicetemperature

<92℃at90VAC,60Hz,25℃

<100℃at90VAC,60Hz,40℃

>12dBmarginonconductedEMI

Hystereticoutputovervoltageprotection

Hystereticoutputshort-circuitprotection

Hystereticthermaloverloadprotectionwithlargehysteresispreventsboard

temperatures>100℃

薄型36.3WLCD监视器电源指标:


图4.薄型36.3WLCD监视器电源电路图

图5.薄型36.3WLCD监视器电源PCB布局图
材料清单(BOM):



图6.变压器电特性图
,隧道,      在全球能源短缺、环保要求不断提高的背景下,倾向使用低上许多的链波电流。另外,中艾电源以便限制了输出电流超过期望的LED驱动电流。其抵消了总LED正向电压随温度和器件容差的变化,并得出合理的稳定供应电流。



,LED投光灯外壳批发。 安森美半导体推出了高集成LED照明管理集成电路(IC)。这些照明管理集成了多种LED驱动及控制功能,Microchip公司的dsPIC33FJxxGSxx系列是高性能16位数字信号控制器,包括有扩展的DSP功能和高性能16位微控制器(MCU)架构.工作电压3.0-3.6V时的性能高达40MIPS,主要用于AC/DC转换器,汽车电子HID,电池充电器,DC/DC转换器,数字照明,电磁炉,led镇流器,可再生能源以及UPS等.本文介绍dsPIC33FJxxGSxx系列主要特性,方框图,多种转换构成框图以及Explorer16数字电源开发板电路图.

dsPIC33主要特性:

OperatingRange:

?Upto40MIPSoperation(at3.0-3.6V):

-Industrialtemperaturerange(-40℃to+85℃)

-Extendedtemperaturerange(-40℃to+125℃)

High-PerformanceDSCCPU:

?ModifiedHarvardarchitecture

?Ccompileroptimizedinstructionset

?16-bitwidedatapath

?24-bitwideinstructions

?Linearprogrammemoryaddressingupto4Minstructionwords

?Lineardatamemoryaddressingupto64Kbytes

?83baseinstructions:mostly1word/1cycle

?Two40-bitaccumulatorswithroundingandsaturationoptions

?Flexibleandpowerfuladdressingmodes:

-Indirect

-Modulo

-Bit-Reversed

?Softwarestack

?16x16fractional/integermultiplyoperations

?32/16and16/16divideoperations

?Single-cyclemultiplyandaccumulate:

-AccumulatorwritebackforDSPoperations

-Dualdatafetch

?Upto±16-bitshiftsforupto40-bitdata

DirectMemoryAccess(DMA):

?4-channELhardwareDMA

?1KbytedualportedDMAbufferarea(DMARAM)tostoredatatransferredviaDMA:

-AllowsdatatransferbetweenRAMandaperipheralwhileCPUisexecutingcode(no
cyclestealing)

?MostperipheralssupportDMA

DigitalI/O:

?Upto85programmabledigitalI/Opins

?Wake-up/Interrupt-on-Changeforupto24pins

?Outputpinscandrivevoltagefrom3.0Vto3.6V

?Upto5Voutputwithopendrainconfiguration

?5Vtolerantdigitalinputpins

?16mAsource/sinkonallPWMpins

On-ChipFlashandSRAM:

?Flashprogrammemory(upto64Kbytes)

?DataSRAM(upto8Kbytes)

?BootandGeneralSecurityforprogramFlash

PeripheralFeatures:

?Timer/Counters,uptofive16-bittimers

-Canpairuptomakeone32-bittimer

?InputCapture(uptofourchannels):

-Captureonup,downorbothedges

-16-bitcaptureinputfunctions

-4-deepFIFOoneachcapture

?OutputCompare(uptofourchannels):

-SingleorDual16-bitComparemode

-16-bitGlitchlessPWMmode

?4-wireSPI(uptotwomodules):

-FramingsupportsI/Ointerfacetosimplecodecs

-1-deepFIFObuffer

-Supports8-bitand16-bitdata

-Supportsallserialclockformatsandsamplingmodes

?I2C?(uptotwomodules):

-SupportsFullMulti-MasterSlavemode

-7-bitand10-bitaddressing

-Buscollisiondetectionandarbitration

-Integratedsignalconditioning

-Slaveaddressmasking

?UART(uptotwomodules):

-Interruptonaddressbitdetect

-InterruptonUARTerror

-Wake-uponStartbitfromSleepmode

-4-characterTXandRXFIFObuffers

-LINbussupport

-IrDA?encodinganddecodinginhardware

-High-SpeedBaudmode

-HardwareFlowControlwithCTSandRTS

?EnhancedCAN(ECAN?module)2.0Bactive:

-Uptoeighttransmitandupto32receivebuffers

-16receivefiltersandthreemasks

-Loopback,ListenOnlyandListenAll

-Messagesmodesfordiagnosticsandbusmonitoring

-Wake-uponCANmessage

-AutomaticprocessingofRemote

TransmissionRequests

-FIFOmodeusingDMA

-DeviceNet?addressingsupport

?QuadratureEncoderInterface(upto2modules):

-PhaseA,PhaseB,andindexpulseinput

-16-bitup/downpositioncounter

-Countdirectionstatus

-PositionMeasurement(x2andx4)mode

-Programmabledigitalnoisefiltersoninputs

-Alternate16-bitTimer/Countermode

-Interruptonpositioncounterrollover/underflow

High-SpeedPWMModuleFeatures:

?UptoninePWMgeneratorswithupto18outputs

?PrimaryandSecondarytime-base

?IndividualtimebaseanddutycycleforeachofthePWMoutput

?Deadtimeforrisingandfallingedges:

-Dutycycleresolutionof1.04ns

-Dead-timeresolutionof1.04ns

?Phaseshiftresolutionof1.04ns

?Frequencyresolutionof1.04ns

?PWMmodessupported:

-StandardEdge-Aligned

-TrueIndependentOutput

-Complementary

-Center-Aligned

-Push-Pull

-Multi-Phase


-VariablePhase

-FixedOff-Time

-CurrentReset

-Current-Limit

?IndependentFault/Current-Limitinputs

?Outputoverridecontrol

?SpecialEventTrigger

?PWMcapturefeature

?Prescalerforinputclock

?DualTriggerfromPWMTOADC

?PWMxL,PWMxHoutputpinswapping

?On-the-FlyPWMFrequency,DutycycleandPhaseShiftchanges

?DisablingofIndividualPWMgenerators

?Leading-EdgeBlanking(LEB)functionality

High-SpeedAnalogComparator:

?UptofourAnalogComparators:

-20nsresponsetime

-10-bitDACforeachanalogcomparator

-DACOUTpintoprovideDACoutput

-Programmableoutputpolarity

-Selectableinputsource

-ADCsampleandconvertcapability

?PWMmoduleinterface:

-PWMDutyCycleControl

-PWMPeriodControl

-PWMFaultDetect

InterruptController:

?5-cyclelatency

?Uptofiveexternalinterrupts

?Sevenprogrammableprioritylevels

?Fiveprocessorexceptions

High-Speed10-bitADC:

?10-bitresolution

?Upto24inputchannelsgroupedinto12conversionpairs

?Twointernalreferencemonitoringinputsgroupedintoapair

?SuccessiveApproximationRegister(SAR)convertersforparallelconversionsofanalogpairs:

-4MspsfordeviceswithtwoSARs

-2MspsfordeviceswithoneSAR

?Dedicatedresultbufferforeachanalogchannel

?Independenttriggersourcesectionforeachanaloginputconversionpairs

PowerManagement:

?On-chip2.5Vvoltageregulator

?Switchbetweenclocksourcesinrealtime

?Idle,Sleep,andDozemodeswith

CMOSFlashTechnology:

?Low-power,high-speedFlashtechnology

?Fullystaticdesign

?3.3V(±10%)operatingvoltage

?IndustrialandExtendedtemperature

?Lowpowerconsumption

SystemManagement:

?Flexibleclockoptions:

-External,crystal,resonator,internalRC

-Phase-LockedLoop(PLL)with120MHzVCO

-PrimaryCrystalOscillator(OSC)intherangeof3MHzto40MHz

-Secondaryoscillator(SOSC)

-InternalLow-PowerRC(LPRC)oscillatoratafrequencyof32.767kHz

-InternalFastRC(FRC)oscillatoratafrequencyof7.37MHz

?Power-onReset(POR)

?Brown-outReset(BOR)

?Power-upTimer(PWRT)

?OscillatorStart-upTimer(OST)

?WatchdogTimerwithitsRCoscillator

?Fail-SafeClockMonitor

?Resetbymultiplesources

?In-CircuitSerialProgramming?(ICSP?)

?ReferenceOscillatorOutput

ApplicationExamples:

?AC-to-DCConverters

?AutomotiveHID

?BatteryChargers

?DC-to-DCConverters

?DigitalLighting

?InductionCooking

?LEDBallast

?RenewablePower/PureSineWaveInverters

?UninterruptiblePowerSupply(UPS)


图1.dsPIC33系列方框图

图2.dsPIC33系列DSP引擎方框图

图3.dsPIC33推荐的最少连接方框图

图4.dsPIC33系列数字PFC方框图

图5.dsPIC33系列升压转换器实现方框图

图6.dsPIC33系列单相同步转换器方框图

图7.dsPIC33系列多相同步降压转换器方框图

图8.dsPIC33系列隔行扫描PFC方框图

图9.dsPIC33系列相移全桥转换器方框图

图10.带PFC和三输出(12V,5V和3.3V)的AC/DC电源电路图

Explorer16低成本高效开发板

TheExplorer16isalowcost,efficientdevelopmentboardtoevaluatethefeaturesandperformanceofMicrochip’snewPIC24Microcontroller,thedsPIC33DigitalSignalController(DSC)families,andthenew32-bitPIC32MXdevices.CoupledwiththeMPLABICD2InCircuitDebuggerorMPLABREALICE,real-timeemulationanddebugfacilitiesspeedevaluationandprototypingofapplicationcircuitry.TheExplorer16100-pinfeaturestwointerchangeablePlug-InModules(PIMs),oneeachforthePIC24FJ128GA010andthedsPIC33FJ256GP710DSC.TheExplorer1644-pinfeaturesaPlug-InModule(PIM)forthePIC24FJ64GA004.

Explorer16开发板主要特性:

?IncludesPIC24FJ128GA010andthedsPIC33FJ256GP710DSCDigitalSignalControllerPIMs(100-pinversion)orthePIC24FJ64GA004PIM(44-pinversion).

?Alpha-numeric16x2LCDdisplay

?InterfacestoMPLABICD2,MPLABREALICE,USB,andRS-232

?IncludesMicrochip’sTC1047Ahighaccuracy,analogoutputtemperaturesensor

?Expansionconnectortoaccessfulldevicespin-outandbreadboardprototypingarea

?PICTailTMPlusconnectorforexpansionboards

?FulldocumentationCDincludesuser’sguide,schematicsandPWBlayout

 
图11.Explorer16开发板外形图

图12.Explorer16开发板电路图(1)


图13.Explorer16开发板电路图(2)

图14.Explorer16开发板电路图(3)

图15.Explorer16开发板电路图(4)

图16.Explorer16开发板电路图(5)

图17.Explorer16开发板电路图(6)

详情请见:
http://ww1.microchip.com/downloads/en/DeviceDoc/70591C.pdf

http://ww1.microchip.com/downloads/en/DeviceDoc/DM240001%20BOM%20and%20Schematics.pdf,Marvell公司为88EM8081驱动芯片的这些Turn-key设计方案投入很大,Linear公司的LT3798是绝缘无光耦带PFC的反激控制器,功率因素大于0.97,不需要光耦合器,谐波低,恒流和恒压调整,精度在±5%,无负载的功耗小于0.5W,和能源之星标准兼容,主要用在离线5W-100W电源,高DCVIN绝缘应用和离线总线转换器(12V,24V或48V输出).本文介绍了LT3798主要特性,框图以及通用输入24W和48WPFC电源电路图.

IsolatedNoOpto-CouplerFlybackControllerwithActivePFC

TheLT®3798isaconstantvoltage/constantcurrentisolatedflybackcontrollerthatcombinesactivepowerfactorcorrection(PFC)withnoopto-couplerrequiredforoutputvoltagefeedbackintoasingle-stageconverter.ALT3798baseddesigncanachieveapowerfactorofgreaterthan0.97byactivELymodulatingtheinputcurrent,allowingcompliancewithmostHarmonicCurrentEmissionrequirements.

TheLT3798iswellsuitedforawidevarietyofoff-lineapplications.TheinputrangecanbescaLEDupordown,dependingmainlyonthechoiceofexternalcomponents.

Efficiencieshigherthan86%canbeachievedwithoutputpowerlevelsupto100watts.Inaddition,theLT3798caneasilybedesignedintohighDCinputapplications.

LT3798主要特性:

IsolatedPFCFlybackwithMinimumNumberofExternalComponents

VINandVOUTLimitedOnlybyExternalComponents

ActivePowerFactorCorrection

LowHarmonicDistortion

NoOpto-CouplerRequired

Constant-CurrentandConstant-VoltageRegulation

AccurateRegulatedVoltageandCurrent(±5%Typical)

EnergyStarCompliant(<0.5WNoLoadOperation)

ThermallyEnhanced16-leadMSOPPackage

LT3798应用:

Offline5Wto100W+Applications

HighDCVINIsolatedApplications

OfflineBusConverter(12V,24Vor48VOutputs)

图1.LT3798方框图

图2.LT3798通用输入24WPFC总线电源电路图

图3.LT3798通用输入48WPFC电源电路图
,中艾电源LED投光灯外壳批发

    Powerint公司的PKS607YN是PeakSwitch系列器件,能满足高峰值/连续功率比的应用需求.PeakSwitch系列集成了700V功率MOSFET,振荡器,用于起动的高压开关电流源,限流和热关断.此外,还包括自动重起,火线欠压检测和频率抖动等功能.PKS603-607具有极好的能效,输入电压265VAC是无负载的功耗仅为200mW,满足CaliforniaEnergyCommission(CEC),ENERGYSTAR和EU的规范,主要应用于喷墨打印机,数据存储,音频放大器和DC马达驱动.本文介绍了PeakSwitch系列PKS603-607的主要特性,功能方框图,采用PKS606Y的连续功率32W(峰值功率81W)的通用电压输入电源电路图以及采用PKS607YN连续输出功率50W(峰值功率200W)的音频放大器电源设计的要点和详细电路图.

PeakSwitchisdesignedtoaddressapplicationswithhighpeak-to-continuouspowerratiodemands.TheveryhighswitchingfrequencyduringpeakpowerloadsandexcELlentloadtransientresponsereducesystemcostaswellascomponentcountandsize.PeakSwitchincorporatesa700VpowerMOSFET,oscillator,highvoltageswitchedcurrentsourceforstartup,currentlimit,andthermalshutdownontoamonolithicdevice.Inaddition,thesedevicesincorporateauto-restart,lineunder-voltagesenseandfrequencyjittering.AninnovativedesignminimizesaudiofrequencycomponentsinthesimpleON/OFFcontrolschemetopracticallyeliminateaudiblenoisewithstandardvarnishedtransformerconstruction.
PKS603-607主要特性:

EcoSmart–ExtremelyEnergy-Efficient
Standbyoutputpower≥0.6Wfor1Winput(highline)
Sleepmodepower≥2.4Wat3Winput(highline)
No-loadconsumption<200mWat265VACinput
SurpassesCaliforniaEnergyCommission(CEC),ENERGYSTAR,andEUrequirements
PeakSwitchFeaturesReduceSystemCost
Deliverspeakpowerofuptothreetimesmaximumcontinuousoutputpower
277kHzoperationduringpeakpowersignificantlyreducestransformersize
ProgrammablesmartAClinesensingprovideslatchingshutdownduringshortcircuit,overloadandopenloopfaults,andpreventsglitchesduringpowerdownorbrownout
TwoexternalcomponentsresetlatchonACremoval
Adaptiveswitchingcycleon-timeextensionincreaseslowlinepeakoutputpower,minimizingbulkcapacitorsize
Adaptivecurrentlimitreducesoutputoverloadpower
FrequencyjitteringreducesEMIfiltercost
TightI2ftolerancesandnegligibletemperaturevariationofkeyparameterseasedesignandlowercost
Accuratehystereticthermalshutdownwithautomaticrecoveryprovidescompletesystemleveloverloadprotectionandeliminatesneedformanualreset
BetterSystemCost/PerformanceoverRCC&Discrete
SimpleON/OFFcontrol–noloopcompensationneeded
Verylowcomponentcount–higherreliabilityandsinglesideprintedcircuitboard
Highbandwidthprovidesfastturnonwithnoovershootandexcellenttransientloadresponse
Peakcurrentlimitoperationrejectslinefrequencyripple
Built-incurrentlimitandhystereticthermalprotection

PKS603-607应用:

Inkjetprinter

Datastorage,audioamplifier,DCmotordrives



图1.PKS603-607功能方框图



图2.采用PKS606Y的连续功率32W(峰值功率81W)的通用电压输入电源电路图

采用PKS607YN连续输出功率50W(峰值功率200W)的音频放大器电源设计要点

Theuniversalinputpowersupplyhastwomainoutputvoltages,+28Vand-28V,andconsistsoftwoparallelconverters.Eachoutputcandeliver25Wcontinuous,100Wpeak.

EachconverterusesaPeakSwitch(PKS607YN)whichshareacommoninputstage.The12Voutputisratedtoprovideanoutputcurrentof333mA.Durationofpeakpoweroutputisthermallylimited,beingdeterminedbyenvironmentandheat-sinking.

Commonmodechokes,L1andL2alongwithY-capacitorsC3,C4,C23andC24formthecommonmodeEMIfilter.InductorsL3,L4andL5andcapacitorsC5,C10andC2providedifferentialmodeEMIfiltering.

Duringstart-up,switchingisinhibiteduntiltheinputvoltageisabovetheundervoltagethreshold,whichisdeterminedwhenacurrentof>25&#61676;AflowsintotheEN/UVPin,setbyR5,R11andR10,R15.

ThecontrollerinU3(U2)skipsswitchingcyclestoregulatetheoutputvoltagebasedonfeedbacktotheEN/UVpin.Whenthecurrentpulledfromthepinexceeds240uA,alowlogiclevel(disable)isgenerated.Atthebeginningofeachcycle,theEN/UVpinstateissampled,andifhigh,thepowerMOSFETinsideU3(U2)isturnedonforthatcycle(enabled).Audioapplicationsdemandthatthepowersupplyoutputvoltagedroopsduringanoverloadcondition,ratherthanshuttingdowncompletely.Theshutdowninhibitcircuit,drivenby555timerU1,pullscurrentfromtheEN/UVpinevery30mstoensurethecontrollerneverentersoutputauto-restartmode,insteadrelyingontheinternalthermalshutdowntoprovideoverloadprotection.

Twoindependentfeedbackloopsareusedtocontrolthevoltagesonthe±28Voutputs.Thisensuresthatbothoutputsaretightlyregulatedandalsoensuresexcellentcross-regulationbetweenoutputs.

设计要点:

Highcrestfactoroftheaudioloadsallowedsmallerheatsinks.
Draintosourcesnubbers(C14,R13andC19,R18)wereusedtoreduceEMI.
ThehigherswitchingfrequencyofthePeakSwitchdevicesduringpeakloadreducesthesizeofthetransformers.
Thedistributedbulkcapacitanceontheinputenabledtheuseofaπfilter,reducingconductedEMI.
Ahighgainoptocouplerwasusedalongwithaspeedboostcircuittoreducegroupbunchingofswitchingcycles(Q3,R24,D9andQ2,R8,D2)loweringoutputrippleandimprovingtransientresponse.

设计亮点:

Replacesline-transformerbasedpowersuppliesinhomeaudioapplications
Compactandlightweight
FasttransientresponseandhighloopbandwidthallowsforexcellentresultswithClass-Damplifiers
Highpeakpowermatchescrestfactorrequiementsofaudiosignals
Savescostbyeliminatingoverdesign
Shutdowninhibitcircuitallowsoutputtodroopduringextremeoverloads,preventingaudibledropouts
Dualconvertordesignmaintainsexcellentcrossregulationbetweenhighvoltagerails
Auxiliaryoutputeliminatesseparatehouse-keepingpowersupply
HighEfficiency
Efficiencygreaterthan75%atfullload



图3.采用PKS607YN连续输出功率50W(峰值功率200W)的音频放大器电源电路图

,简化了电路结构,当16位数据移入完毕,可驱动40W的led照明。本文介绍了iW3620主要特性以及典型应用电路。

iW3620:DigitalPWMConstantCurrentControllerforAC/DCLEDDriver

TheiW3620isahighperformanceAC/DCofflineLEDdriverwhichusesdigitalcontroltechnologytobuildpeakcurrentmodePWMflybackpowersupplies.Thedeviceoperatesinquasi-resonantmodeatheavyloadtoprovidehighefficiencyalongwithanumberofkeybuilt-inprotectionfeatureswhileminimizingtheexternalcomponentcount,simplifyingEMIdesignandloweringthetotalbillofmaterialcost.TheiW3620removestheneedforsecondaryfeedbackcircuitrywhileachievingexcELlentlineandloadregulation.Italsoeliminatestheneedforloopcompensationcomponentswhilemaintainingstabilityoveralloperatingconditions.Pulse-by-pulsewaveformanalysisallowsforaloopresponsethatismuchfasterthantraditionalsolutions,resultinginimproveddynamicloadresponse.Thebuilt-incurrentlimitfunctionenablesoptimizedtransformerdesigninuniversaloff-lineapplicationsoverawideinputvoltagerange.

iW3620主要特性:

Primary-sidefeedbackeliminatesopto-isolatorsandsimplifiesdesign

Quasi-resonantoperationforhighestoverallefficiencyandlowEMI

Upto130kHzswitchingfrequencyenablessmallsize

VerytightLEDconstantcurrentregulation

Built-inoutputconstant-currentcontrolwithprimary-sidefeedbackforLEDdriver.

Lowstart-upcurrent(10μAtypical)

Built-insoftstart

Built-inshortcircuitprotectionandoutputovervoltageprotection

Currentsenseresistorshortprotection

Over-temperatureProtection

Opencircuitprotection

Universalinputrangefrom85Vacto264Vac

Single-faultprotection

Smallinputbulkcapacitor

LongMTBF

Highefficiency

iW3620应用:

SolidStateLEDlightingforincandescent,halogen,andfluorescenttubereplacement

图1。iW3620典型应用电路

详情请见:
http://www.iwatt.com/pdf/iW3620.pdf
,    ZMDI公司的Zled7022是六路低噪音恒定频率电荷泵DC/DC转换器,可驱动六路LED,每路LED的电流从1.8mA到20mA可编程,并联工作时可驱动更大电流的LED,工作电压2.8V-5.5V,关断模式电流小于2uA,主要用在手提设备的LED背光,手机,智能手机和PDA的LED照明,数码相框照明等.本文介绍了ZLED7022主要特性和`优势,方框图以及典型应用电路.

TheZLED7022,oneofourZLEDfamilyofLEDcontrolICs,isalow-noise,constant-frequencychargepumpDC/DCconverterthatcandriveuptosixLEDchannELs,providingaprogrammableconstantcurrentlevelrangingfrom1.8mAto20mAperLEDchannel.ItcanalsodrivehighercurrentLEDsbecauseitscurrentsinkscanoperateinparallel.ItenableswhiteorothercolorLEDapplicationsthatrequireuniformintensityand/orlinearprogressionsinbrightness.CapableofoperatingefficientlywithDCvoltagesuppliesrangingfrom2.8Vto5.5V,itisidealforsmall,battery-poweredapplicationsbecauseveryfewexternalcomponentsareneeded:typicallyonesmall-dimension1μFcapacitoracrosstheC+andC-pinsandtwosmall-dimension2.2μFcapaci-torstoGNDfromtheVCCandVoutpins.

TheZLED7022’sPulseCountControl(PCC)serialdigi-talinputisusedtoenable/disabletheLEDsandsetthecurrentlevel(14settingsusinganearlylogarithmicscaletoprovidealinearbrightnessprogression).Thissimple,high-speedinterfaceallowsefficientreal-timemanagementofLEDsviamicrocontrollersorcontrolsystems.

TheZLED7022’sfeaturesincludeintegratedsoft-startcircuitrytoprotectagainstexcessivein-rushcurrentduringpower-onandalow-currentshutdownmodethatreducesquiescentcurrentconsumptiontoapproximately1μA(typical)bydisconnectingtheloadfromtheinputwhentheEN/SETpinislowforaspecifiedtime.

ZLED7022主要特性:

Lowquiescentcurrentinlow-currentshutdownmode:1μAtypical;<2μAmaximum

IntegratedthermalshutdownprotectionpreventsdamagebyshuttingdowntheZLED7022ifthediejunctiontemperatureexceeds160℃(typical)

Fixedchargepumpswitchingfrequency:1MHz(typ.)

Soft-startfeatureprotectsagainstexcessiveinrushcurrentduringpower-on

ZLED7022优势:

Currentmatchingaccuracy:±0.9%(typical)

One-pinon/offorbrightnesscontrolforuptosixLEDsviaasimplePCCserialinterface—nopulse-widthmodulationoradditionalcontrolcircuitneeded

14programmablecurrentlevelsforachievingreal-timecontrolofeffectssuchasLEDfade-outorsuddenchangesinbrightness

LowEMIandback-injectednoisebecausethechargepumpisnotinductor-based

Veryfewexternalcomponentsneededforoperation

FlexibledesignenablesdiverseLEDapplications:upto20mAperchannel

LEDdriverfamilyconceptwithlow-voltagefour-channelLEDdriverZLED7012

ZLED7022典型应用:

LEDbacklightingforportabledevices

LEDlightingforcellphones,smartphones.PDAs

Illuminationofdigitalphotoframes

BacklightingforGPS/navigationsystems

LowvoltageLEDlightingfixtures

Generalpurposelow-voltageindustrialandconsumerapplications


图1.ZLED7022方框图

图2.ZLED7022应用电路

图3.ZLED7022采用D4:D0的基本应用电路
,深入探讨适合LED驱动及调光的各种切换式电源拓扑,  1、分布式恒流技术

分布式恒流就是:在各并联支路点均设立独立恒流源,从而管理、维持、控制支路与整体线路稳定。在使用上可视为一个完整的线路结构,而实际应用是分布在线路各节点的恒流控制并能相互通讯。分布式恒流设计LED产品,有着非常高的产品稳定性。在当前,LED产品宣称与实际使用寿命有较大的差距,在驱动线路设计技术积累有限的情况下,评估产品寿命与实际使用有距离。驱动线路稳定性直接影响产品整体稳定,分布式恒流有着独有的优势。

保持支路和整体电流稳定,还要能方便控制管理支路和整体线路工作,这是分布式恒流技术的包含范围。驱动LED需要恒流,但是电流的大小取决于应用环境,LED照明智能化发展是关键,分布式恒流技术充份预留智能化接口。

在分布式LED驱动设计中,驱动回搜、色温可调、灰度控制都要变得方便。这是分布式恒流技术发展的必要性,随温度变化驱动电压要适当调整,客户设计因产品而异LED数量不一,支路恒流平衡都需要回授线路完成。LED在迅速替代CCFL作为新一代背光源,但是我们发现显色性并没有CCFL好,色温也不能可调,不是我们不需要LED色温可调整,关键是设计线路不支持色温可调整。

在LED应用中,灰度也需要很好的表现,灰度控制总是会和亮度混淆,实际上有着本质的区别,灰度控制代表着智能化的水平程度,而亮度在产品中只设定一次,智能化一定离不了灰度等级再现。

 

分布式恒流技术还有一个特点是,让AC电源部分继续采用传统开关电源,恒压的供电模式。开关电源技术积累会给LED投光灯外壳设计创造品质条件,虽然加速老化估算电源寿命是一种办法,和传统开关电源长期实战技术积累还是有些差距!

分布式恒流也有它缺点,开始会增加部分设计成本,产品设计品质与线路设计选择需要权衡。可能成本增加是短暂的,表面的,应该综合考量。

2、分布式恒流源节点设置

分布式恒流技术就是在需要恒流的节点上串接,低压差线性恒流驱动器。低压差很重要,关系到产品驱动效率。做到恒流驱动有很多种,其中低压差线性恒流就可以实现一切LED应用设计,即稳定又简单,结合开关电源,有着完美的恒流驱动架构。

恒流源放置点灵活,在所有的并联支路,不会因支路电流变化影响其它支路工作。都希望挑选LED得到负载阻抗匹配,分布式恒流可以设计变得更完美,要求不是很高也可以免除挑选。保持各支路和整体线路电流稳定,才能提升灯具产品稳定性。

恒流源放置,在每个并联支路节点,也可以是整体的恒流点设计,恒流源串接支路中在某一个位置都能起到很好的作用。一般恒流驱动通道数很难与设计匹配,分布式恒流会有着高度的设计灵活性。

 

在LED照明线路设计中,AC电源需要回授电路,配合输出LED驱动数量,和驱动效率的合理性。在分布式恒流驱动源中,每一个驱动源都可以直接完成光耦回授任务。

3、恒流输出软件化将开辟,LED应用技术的飞跃

在日常驱动电源设计中,周边器件累计误差处理起来很是棘手,结果驱动电源参数离设计初衷相差甚远。恒流驱动需要电流检测,通常做法是在支路中串接毫偶电阻获取回授信息,要达到高的效率,电阻值会越小,过小的毫偶电阻给生产、测试都带来麻烦,一般的仪器无法验证到正确值,生产过程会影响到精度,电流值被固定,调整非常不便。

分布式恒流输出软件化将开辟,LED应用技术的飞跃,LED恒流技术软件化,大幅提升LED应用的灵活性。恒流驱动器电流设定软件化实际上也很简单,在IC内部设立寄存器,根据实际产品应用存储的方式设置输出电流大小,这一切都是软件化过程,不需要更改线路设计。在销售器件的同时附赠上微机操作软件,直观的数字写入完成电路电流设定。

 

驱动线路周边0器件,这是我们的目标,周边0器件不会带来设计器件参数误差累计,因周边器件误差累计而造成的恒流精度回升到0。

4、驱动优势

 

我们将恒流输出范围均等的划分若干等级,每阶电流被数字化描述,指定在一定空间内的寄存器,上电驱动IC会读取对应数字并执行相应电流值。内置E2PROM是首选,任何寄存器都能完成其任务,按照应用需要和工艺允许程度,决定存储器的类型选择。

在开发驱动技术的同时,也要同时开发应用软件,友好的界面支持数字化写入技术,使得LED驱动电源设计变得更简单,更智能。

电流阶划分与设计要求有所不同,因长运通公司型号对应市场不同有所区别。分布式恒流内置寄存器后,电流值划分会弥补工艺上的精度不足,因制造工艺原因输出电流总是有误差,因此得到改善。

驱动IC出厂时可以确定输出电流大小,可根据不同的客户,提供不同的电流输出值,免除批量校准过程。对于小客户来讲,通过附赠上微机软件改写电流值,是最为方便的方式。还有一种情况,也是客户经常需要的,比如对产品的亮度要求,允许驱动电流不同,要求产品亮度一致,从而通过产品设计接口解决终端客户对亮度的要求。在年久后,因LED光衰减或根据现实使用情况,再次确定驱动电流值及用途。

5、分布式接口

分布式恒流技术需要分布式通讯方式支持,LED智能化要有先进的通讯技术完成。单线数据传输,被选定为LED分布式技术通讯方式,采用曼彻斯特编码,固定速率400Kbps,通讯可靠传输距离大于1米,级联可达1024个恒流源,内置150℃温度保护,同时提供光耦驱动接口。

  

在分布式恒流技术中,每一颗独立的恒流源,都能完成光耦回授。根据恒流源压差信息,直接驱动光耦,完成电路回授过程。做到周边设计0器件,电源输出电压与负载阻抗匹配,实现恒流源与光源集成。

6、AC电源发展方向分析

1.原边反馈电源

用于小功率LED灯具驱动,采用原有原边反馈充电器开关电源移植而来。这部分AC驱动没有因LED应用而改变规格,有着诸多的型号供选择,除体积受限外设计上与开关电源没有本质区别,借来应用到LED也算合理。

2.大功率隔离照明电源

LED全部是采用开关电源而设计,任何公司到目前为止都没有推出针对LED专用AC驱动器件,隔离设计就是设计开关电源,LED产业热顺道说给LED开发而已,基本可以断言开关电源就是LED-AC驱动,也是主要的应用方式之一。

3.非隔离LED驱动电源

非隔离LED驱动推出较多针对性电源技术,是值得肯定的,是LED投光灯外壳一个方向。隔离安全主要取决于与外壳爬电间隙设计,并没有规定LED投光灯外壳一定要隔离设计,也没有限制输出电压值,关键是采用哪种隔离安全,非隔离有驱动效率高等优点,结合结构也能设计出优质、安全、高效的LED产品。

4.可控硅调光兼容性电源

特殊应用,数量受限,有过渡性安排。

最后总结!

这几年我们主张《先恒压,再恒流》,会是LED照明市场主流,经过这两年的发展严谨的定义为《分布式恒流》技术。虽然各大公司,诸多的专家学者在致力于《LED照明电源》研究,我们依然看到的还是开关电源而已!为此LED照明电源主要研究的重点应该放在:次级DC部分,恒压开关电源与分布式恒流技术结合。

,Analogic公司的AAT1451是四路高集成高效白光LED驱动器,主要用于笔记本电脑,上网本,监视器和手提TV的LCD背光的LED驱动.器件的输入电压从5V到26V,可从DC,点烟适配器或多个锂电池输入,集成的升压转换器提供高达50V的输出,每串led电流高达30mA可编程,120mA总输出电流可驱动多达481个LED.效率高达93%,主要用在监视器,笔记本和上网本电脑,手提DVD播放器,手提TV和白光LED背光.本文介绍了AAT1451主要特性,方框图,典型应用电路图以及评估板电路图和材料清单,PCB布局图.

AAT1451|FourLEDStrings–HighEfficiencyWhiteLEDDriverforLCDBacklighting

TheAAT1451isahighlyintegrated,highefficiencyLEDbacklightsolutionfornotebook,netbookcomputers,monitorsandportableTVs.ThedeviceoperatesfromDCinputs,cigaretteadaptersormulti-cELlLi-ionbatteriesinthevoltagerangefrom5Vto26V.

Anintegratedboost(step-up)converterprovidesahighvoltageoutputupto50VfordrivingseriesLEDs.Fourprecisioncurrentsinksareprogrammableupto30mAperstringthroughoneexternalRSETresistor,supportingupto481whiteLEDsat120mAtotaloutputcurrent.

TheboostoutputvoltageisdeterminedbythehighesttotalforwardvoltageoftheLEDstrings,allowingforawiderangeofLEDcharacteristics.EachstringisPWMdimmedwith90degreephaseshifttominimizeripplecurrents,andfiltercapacitorsizes.ThePWMinputfrequencyrangeis100Hzto10kHzwithadimmingrangeof256:1.

Theintegratedboostregulatorswitchingfrequencyisprogrammablefrom600kHzto1MHzbyexternalresistorforoptimumefficiencyandthesmallestexternalL/Cfilteringcomponents.

Boostcurrentmodecontrolprovidesfastresponsetolineandloadtransients.Integratedlight-loadmodeensureshighestefficiencyacrosstheentireloadrange.

FaulttolerantcircuitryextendssystemlifebydisablingopenandshortedLED(s)strings.TheuniquehighvoltagecurrentsinkspreventdamageresultingfromshortedLEDs.TheFAULTpinindicatesthepresenceofshortedLEDsorover-temperatureconditions.

TheAAT1451isavailableinaPb-free,thermallyenhanced16-pin3x4TDFNpackage.

AAT1451主要特性:

?VINRange:5Vto26V

?Integrated50VBoostConverter

?MaximumIOUT:120mA

?ProgrammableSwitchingFrequency

?600kHzto1MHz

?Upto93%Efficiency

?HighEfficiencyLight-LoadMode

?FourWhiteLEDStrings

?ProgrammableMaxCurrentSinkupto30mAEach

?±2%Accuracy(22mA)

?±1.5%Matching(22mA)

?DirectPWMDimming

?AutomaticPhaseShifting

?FastTurn-On/Off

?IntegratedFaultProtectionfor

?IndependentDisableofOpen/ShortedLED(s)String(s)

?Over-Voltage

?Over-Temperature

?FAULTIndicationforShortedLED(s)andOver-Temperature

?Soft-StartMinimizesInrushCurrent

?TDFN34-16LowProfilePackage

?-40℃to+85℃TemperatureRange

AAT1451应用:

?Monitors

?NotebookandNetbookComputers

?PortableDVDPlayers

?PortableTV

?WhiteLEDBacklight

图1.AAT1451方框图

图2.AAT1451典型应用电路图

图3.AAT1451评估板电路图
AAT1451评估板材料清单:

AAT1451评估板表面安装电感:

AAT1451评估板表面安装电容:


图4.AAT1451评估板PCB布局图
,。

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